Wednesday, 8 July 2026

Hydro-Gear BDU-10S hydrostatic transmission repair - English transcript

This is the Google Translate Swedish to English transcript from this video. You can follow along fairly easily by watching the time codes. The replacement part kit he shows is:

BDU-10 Overhaul Kit
2513013


0:01
Ah
0:07
[ __ ] How are we going to put this together then? Okay, I'm working on a hydrostat
0:16
here and this one is a bit special. It's called that or yes special special. But this is how they always did it in the past
0:22
that you had a unit that was the actual uh speed control, so that
0:28
the hydrostart part and then it's kind of bolted to a shaft that's the differential.
0:33
So this is one unit and then underneath it there's another unit. So you can see a little bit that like there's one and
0:40
there's one. Most hydrostats these days are a single, built-in unit.
0:47
And this was, you could say, a way that was done before. The problem that I have with this
0:52
is that partly it's a bit weak. I don't think it pulls forward as well as it should and it actually gets a bit
0:59
weaker when it gets warmer and also the oil gets very dark very
1:05
quickly. Another thing is that it is extremely difficult to adjust it so that it
1:11
stands still when you have, so to speak, released the uh uh pedals that are here in front
1:16
there. There we have the pedals that you drive forward and backward with. The uh everything wants to go
1:24
forward or backward. And what you have to do is change the length of this rod here and then so to speak
1:30
change this. This is the actual front and rear adjustment that sits here that goes in there. So I'm going to take
1:37
out this hydrostat and see if I can find what might be wrong inside it. I actually found a problem
1:44
yesterday and it was that this one had come loose from here so it was completely
1:49
loose. And it was when I put it back that I got a lot of the speed back. But I still want to open it up
1:55
and see if I can see any other problems.
3:39
H
4:52
so that it works.
6:11
I took the hydrostat in, so small and handy, and cleaned it with dish soap and
6:17
hot water and it turned out really nice.
6:44
H
7:19
But look, it's good as hell.
7:48
Oh my god
8:06
So
8:12
there. The first thing we're going to check is these check valves. There's one on that side and one on that side. Every spring
8:19
and this little ball is
8:46
all hm Mm. Can we take these instead?
9:36
Ah.
10:13
Both the springs and the balls here were intact and fine So we'll look a little further
10:20
in. Hm.
11:01
Х
12:34
Hm. There's a good place here and pry it a little, I think. Should have had a
12:40
very wide chisel here. Hm.
13:03
Nah then we don't
13:12
there's no passage there.
13:32
Try this
13:42
then. Ah. Oh. It works.
14:05
Good there
14:10
a little can
14:38
A spring here.
15:04
the gasket went to hell.
15:16
Oh, the filter is
15:34
completely
15:40
Mm. Ah
15:47
[ __ ] How are we going to get this together then? Ah [ __ ] Okay.
16:48
Hm.
17:49
Hm.
17:57
Well, I'll have to start by ordering a new gasket and a filter.
18:03
This filter looks too bad. I don't know if it's supposed to look like this.
18:14
[Music]
18:48
[Music]
19:29
Okay, everything's cleaned. I've checked all the pistons and stuff and
19:34
like that. And actually the only thing I can see that's a bit suspicious is a little
19:40
a little scratch there. Here you can see
19:46
it. It's not much
19:51
but I can I can feel it like this with
19:57
my fingernail. So I would have to flatten this surface a little bit. Uh otherwise
20:03
most of it looks and be in good condition actually. Uh this filter needs to be replaced. So
20:09
we're going to change the filter. See if we can flatten this. and uh fix a new gasket
20:16
of course. I've received a package from the US and it's the gasket that's going to sit here and
20:23
also the filter. So now it's time to sand this down and uh make sure to get
20:29
it together. And I had originally thought that I would send this off to be sanded somewhere. But then I figured
20:35
that no, we'll test it ourselves first because then it's a little more fun for you and see if it's possible to sand down a surface like this.
20:42
Eh, because there are many who might not want to spend that much money on one like this. Above all, it's this little
20:47
mark that I want to get rid of. But also this thing where you can see that there's a little bit of wear here. It's very little
20:53
you can barely feel this with your finger. So to do this, I'm going to use wet sandpaper. First 400 and
21:02
then 1200. I got some tips that maybe you should have 2000 but I can't find it. I got some tips
21:09
that you could put it on a piece of ice and then put some
21:14
oil on it and then you sand. And then I thought, I'm going to use my cutting board that I usually use when
21:21
I work with carburetors. But then I feel like this, I feel like it's not really flat. And uh if I put it
21:27
down here I can wiggle it a little bit.
21:35
So I found another piece of glass. This is some kind of uh door to something. And here I feel like here is
21:41
the flat thing that I don't know what. So I just have to work on it.
22:21
Yeah.
23:00
Hm. Don't be so easy.
23:29
[ __ ] what a job.
23:44
Okay.
23:52
[Music]
24:0

24:08
[Music] It feels like when I drove with
24:14
flat here, it grinds the most out here and I don't know if it's the glass pane that bends a little or that it's Yes, but
24:21
here's like a higher edge. So what I did now was I made holes in a 1200 paper and then I simply
24:29
took this uh pump or whatever it is the engine part and stuck it through and
24:35
then I put oil in between and then I can grind a little so
25:34
It's going to be great.
25:44
I don't know if you can see that much of a difference, but this mark that was here, it's a little smaller and I can't
25:50
feel it really the same way. But yeah, no, if you want this to be completely 100 then
25:56
you have to leave it. This was a real pain
26:01
I can tell you. It gets stuck and comes loose and here and there. So I can't recommend this method on a soldering iron
26:09
unless you're extremely patient and have a lot of time. Before I put everything back together
26:17
I'm also going to remove these three and inspect them. And then it turns out
26:22
that there was a quarter of an inch on these.
26:28
And uh I was waiting for the gasket so I made sure to get a whole kit of these so that
26:34
you have them when you need them. Here was just a plug and there was a plug. But I'll check that one
26:54
too. Lug with gasket. Here you can probably drain the oil
27:00
too
27:10
maybe. Yeah. Yeah, that was money well spent. Didn't need it for anything. So I put some oil here
27:16
and also on this part that sits here. This arm should sit. This is up.
28:05
So this is how you adjust the front and back. It's simply that you change the angle of
28:10
this
28:16
part. There are two springs. A soft one and a hard one. And the soft spring
28:22
should be here. And the hard spring should be on this shaft here.
29:05
This one is this one is angled. I don't know if they see it maybe. It's always angled this one.
30:16
The manual also says to check these springs. Look at these ones, they should be centered here in the middle. Eh, it
30:23
you can move them a little
30:29
here before you put them together
30:34
it. Filter, spring.
30:55
I've made sure that these this this that direction and that direction they will fit
31:00
in here and here. So there it has to be there really can't be any oil in there because then it will be like hydraulic locking.
31:47
H
32:13
I was about to forget a super important thing.
32:21
If you can guess what it was, you can write it in the comment. M.
33:42
I probably forgot to say it, but I've checked all the holes here so that the threads that there's not oil or anything
33:48
in those threads. Then it will be really bad.
34:22
Oops. Hm. I don't like that one. A bit
34:29
slow. I thought this one was a bit slow but I don't know. I couldn't
34:34
see. There wasn't anything in it anyway. So we'll pull these a bit. Let
34:40
see. We'll start here then. Yes.
35:15
Ah, that's going to be great. Eh, you should also feel these shoulders so that they
35:21
move and that makes this one move easily. This one moves. We'll feel this one
35:28
too. It's under a bit more tension so I couldn't get it to move
35:40
manually. Yes, no problem. Eh, I've checked all these shoulders to make sure they can be moved. It
35:47
goes a bit half-way but it moves. It moves and it moves. So it's perfect. Eh, I think that one is pulled.
35:56
I hope so. Uh, I'm going to I'm going to tighten it up a little bit too. Check. Uh, but now it's
36:01
time to put these valves in here. Check
36:07
valves. M.
36:26
If you can check here and you'll see that little ball is in here. And I think you can get to these from the side
36:33
too.
36:45
Here you fall down there. Wrong. Okay. So you shouldn't have
36:52
it because then it ends
37:00
here or it took
37:06
away. There it was. Okay.
37:24
[Music]
37:37
F Okay. [Music]
39:51
Ah, we'll put this in so we can get a little bit of a spin on this. Now we see that it doesn't leak in
39:57
all
40:20
cases. Exactly. What the hell? I have to clean. the threads there
40:46
too. Hm hm.
41:33
Everything is back except for this adjustment eh adjustment or whatever
41:38
should I call the steering. But eh there wasn't much to complain about except for this one. It turns out that
41:46
it was easiest to take it off, put the belt in the right
41:51
place, screw it so that it was fixed without the spring then then and then tilt
41:58
over this one because it was very difficult to get to and hold this one under if it was in this position.
42:05
Otherwise there was really no no no strangeness. Eh, I like a little grease
42:11
in it too because it was very dry and sounded
42:24
bad. Okay, we'll try to start it.
42:36
[Applause]
43:13
[Music]
43:31
А [Music]
43:38
[Applause] [Music]
44:32
[Applause]
44:49
[Music]
45:01
Okay, I think it's time to test drive it a bit.
45:10
So now we can
45:15
[Music]
45:30
drive Yeah, I'll test drive it a bit here in the pasture I thought. But damn it got
45:40
punched. Yeah. But it ran fine anyway.
45

BDU-10 Overhaul Kit
2513013